The semiconductor industry demands cutting-edge technology to enhance precision and efficiency. When an industrial brand sought to develop an advanced printed circuit board (PCB) controller for its solid-state RF plasma generator, it turned to Boston Engineering for expert engineering solutions. The challenge was to create a high-performance control system capable of managing complex plasma generation processes for early adopters in semiconductor manufacturing.
The focus and discipline of DFX is a powerful tool if used as part of a broader strategic approach to developing product/process differentiation, and a sustainable advantage against competition. Involve Design for X in Strategy. Once your team has determined the focus of your strategy, place the focus of design on developing competitive advantage.
At Boston Engineering, DFX is a core part of creating values during our product development process. We focus on several key DFX areas that align with our expertise:
Learn more about Design for X (DFX) at Boston engineering: Boston Engineering Design for X
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The client was developing advanced solid-state plasma generators designed to support semiconductor processing applications. To succeed, they required a highly specialized PCB controller for their 3kW solid-state generator—a critical component for plasma generation. The challenge was to develop an integrated subsystem that could meet the demanding power and control requirements of multi-unit plasma generation systems.
Boston Engineering took on the responsibility of developing this advanced PCB controller, ensuring seamless integration of embedded, electrical, and software engineering to optimize performance.
Boston Engineering managed the entire engineering process, from planning and specification to verification and implementation. Their approach combined high-performance hardware, advanced software frameworks, and precise power management to meet the stringent requirements of semiconductor plasma processing.
Key aspects of the engineering strategy included:
Interested in providing your product development team with DFX skills? Learn More about our Applied DFX process and development workshops.
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By leveraging its engineering expertise, Boston Engineering delivered a highly capable PCB controller that significantly enhanced plasma generation capabilities in semiconductor processing. The impact included:
By developing a high-performance PCB controller for the client's solid-state RF plasma generator, Boston Engineering played a crucial role in advancing semiconductor processing technology. Our expertise in embedded systems, software development, and power management helped accelerate innovation while ensuring precision, reliability, and scalability.
For companies looking to enhance power management and control systems in semiconductor applications, Boston Engineering delivers cutting-edge solutions tailored to industry demands.
Looking to optimize your engineering systems?
Contact Boston Engineering today to explore how we can help accelerate your next semiconductor innovation.
In this eBook, we’ll dive into the real-world experiences of DFX subject matter expert John DePiano, exploring the common areas where existing product owners excel, as well as the key opportunities where targeted DFX support can drive major improvements.
Understanding the Importance of a DFX approach
Applying Design for X (DFX) methodologies upfront in product development optimizes the entire lifecycle by improving manufacturability, testability, reliability, usability, and other critical characteristics. This avoids costly redesigns later on, facilitates high-quality products that satisfy customers, reduces manufacturing and service costs, and supports flexibility through modularity and platforms. The holistic perspective of DFX drives efficient, cost-effective delivery of successful products that provide competitive advantage. Investing in DFX early pays dividends across the entire product lifespan.
Do you offer training on DFX for engineering teams?
Education is critical to effectively implement DFX principles. We provide training tailored to your engineers’ roles and product lines. This includes overall DFX methodology, deep dives into specific disciplines like design for reliability or manufacturability, and practical application workshops. Our hands-on approach combines real-world examples and case studies with tutorials on leading DFX software tools. The goal is building organizational DFX expertise and establishing repeatable processes that endure beyond individual projects. Investing in DFX knowledge pays dividends across your entire product portfolio.
Ready to Begin your next DFX Project?
No matter the challenge, our team possesses the expertise in the engineering disciplines and technologies you need to bring your vision to life. Impossible Challenge? Try Us.
Impossible Challenge? Try Us.
Selecting a partner to help you complete your design project is a valuable option to reduce project duration and save money.
The Boston Engineering product development system encompasses DFX to ensure a smooth product launch and success in the marketplace. Boston Engineering has DFX knowledge and experience to address aspects and values of a product such as manufacturability, test, reliability, safety, serviceability, cost, and compliance with industry standards and government regulations.
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